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Allied Furnace: Clean the heat exchanger

Updated · by Aurora Star Tech Inc.

Clean the heat exchanger on a Allied furnace: Remove the heat exchanger assembly for cleaning. Protect the floor in front of the furnace.

Homeowner with a furnace problem? Call (647) 657-2977 or book a service call — licensed technicians across Vaughan and the GTA.

Applies to: Heat exchanger cleaning

Common causes of clean the heat exchanger

  • Soot or scale buildup in the heat exchanger

How to fix clean the heat exchanger: step by step

  1. Turn off electrical and gas supply to the furnace.
  2. Remove the burner access panel and label, then disconnect gas valve wires.
  3. Disconnect the gas supply line from the gas valve.
  4. Disconnect the flame sensor wire, ignitor 2-pin plug and rollout switch wires.
  5. Remove the four burner assembly screws and remove the gas valve, manifold and burner box as one unit.
  6. Clean the burners if needed using the burner cleaning procedure.
  7. Remove the condensate trap and the flue collar. Disconnect the condensate drain tubes and the exhaust collar clamps.
  8. Disconnect the combustion air inducer, pressure switch wiring and combustion air tubing.
  9. Remove the junction box, wiring, primary limit and top cap as needed.
  10. Remove the vestibule and heat exchanger assembly from the cabinet.
  11. Backwash the heat exchanger with soapy water or steam below 275 °F (135 °C), then rinse and drain it fully.
  12. Reinstall all parts in reverse order, making sure the rear baffle sits under the support at the rear of the cabinet.
  13. Reconnect gas and electrical supplies, verify connections, then light the furnace and run it for 5 minutes to confirm it is clean and dry.
Safety: Gas, electrical and refrigerant work must be done by a licensed technician. Turn off power and gas before servicing, never bypass a safety control, and always follow the manufacturer's manual for your exact model.

If the unit shows an error code, look it up: Allied Furnace codes

Models

92G1UH92G1UH0450892G1UH0451292G1UH0700892G1UH0701292G1UH0901292G1UH0901692G1UH1101692G1UH1102092G1UH1352095G1UHA93UHA95UH

Source: Allied 92G1UH installation instructions manual, p. 51. Written in our own words as a summary; always check the original manual.

General guidance for qualified technicians. The manufacturer's installation and service manual and local codes always take priority. Aurora Star Tech is not affiliated with, endorsed by or sponsored by any equipment manufacturer; brand and model names are used only to identify equipment and belong to their owners.

Emergency Furnace Repair

647-657-2977