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Service & test modes: Combi Boiler tips

Updated · by Aurora Star Tech Inc.

Short, practical technician tips on service & test modes for combi boiler. Check each one against the manual for your exact model before acting.

Start the flue test (chimney sweeper) function

FlowMax · FLOWMAX-120 condensing combi

Runs the unit at maximum heating output without modulation for 15 minutes so you can take combustion readings.

  1. Hold the Service button for 7 seconds to start the function.
  2. Take the combustion readings within the 15 minutes.
  3. Press the unit OFF button to stop it early.

Force a fixed firing rate with DIP switch 1

Navien · NCB-250/150H, NCB-240/130H, NCB-240/110H, NCB-190/080H, NCB-190/060H

Switches 1 and 2 of the first DIP bank hold the burner at minimum or maximum for testing; leave them OFF/OFF for normal operation.

  1. Turn power off before removing the front cover to reach the DIP switches.
  2. 1 ON, 2 OFF = 2-stage MAX.
  3. 1 OFF, 2 ON = 1-stage MIN.
  4. 1 ON, 2 ON = 1-stage MAX.
  5. Return 1 and 2 to OFF/OFF for normal operation.

Force minimum or maximum firing (special operations)

Navien · NCB-250/150H, NCB-240/130H, NCB-240/110H, NCB-190/080H, NCB-190/060H

Special operations hold the burner at a fixed rate for gas pressure and CO2 checks; they return to normal after 3 hours with no input.

  1. Hold Back and Menu together for 3 seconds and choose 7. Special Operations.
  2. Normal returns to normal operation.
  3. 1st MIN / 4. 2nd MIN: minimum firing (low-fire CO2 / offset).
  4. DHW 1st MAX / 5. DHW 2nd MAX: DHW maximum firing.
  5. SH 1st MAX / 7. SH 2nd MAX: SH maximum firing (inlet gas pressure, high-fire CO2).

Purge air from the heating piping (Air Purge Mode)

Navien · NCB-250/150H, NCB-240/130H, NCB-240/110H, NCB-190/080H, NCB-190/060H

Air purge mode ends by itself after 15 minutes.

  1. Hold Back and Menu together for 3 seconds and choose 8. Air Purge Mode.
  2. Choose 1. SH pipe air purge.

Run test mode (fan, pumps, valves, venturi)

Navien · NCB-250/150H, NCB-240/130H, NCB-240/110H, NCB-190/080H, NCB-190/060H

Test mode switches individual outputs so you can check them one at a time.

  1. Hold Back and Menu together for 3 seconds and choose 6. Test Mode.
  2. Fan Motor ramps the fan up to top speed and back down.
  3. 2-5. Boiler / Zone 1-3 pumps toggle on/off (zone pumps only in pump system).
  4. 6-8. Zone 1-3 valve output toggles (zone valve system only).
  5. 3 Way Valve Output toggles the 3-way valve.
  6. Flow Control Valve / 11. Mixing Valve drive open-closed-back and show FEEDBACK.
  7. Dual Venturi / 13. Recirc. Pump toggle on/off.
Safety: Gas, electrical and refrigerant work must be done by a licensed technician. Turn off power and gas before servicing, never bypass a safety control, and always follow the manufacturer's manual for your exact model.

General guidance for qualified technicians. The manufacturer's installation and service manual and local codes always take priority. Aurora Star Tech is not affiliated with, endorsed by or sponsored by any equipment manufacturer; brand and model names are used only to identify equipment and belong to their owners.

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